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| Dimensions | All Custom Sizes & Shapes |
| Printing | CMYK, PMS, No Printing |
| Paper Stock |
10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft E-flute Corrugated Bux Board Cardstock |
| Quantities | 100 – 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options |
Custom Window Cut Out Gold/Silver Foiling Embossing Raised Ink PVC Sheet |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | Estimated turnaround time is 12-14 Business Days with Free shipping to your doorstep. |
At Product Boxes Shop, we know the box is more than packaging — it’s the first thing your customers touch, see, and feel. That’s why we put as much care into making it as you put into creating what’s inside. From the moment you share your idea with us, our team works side by side with you — choosing the right materials, the perfect print finish, and the style that fits your product like a glove. Whether it’s a sturdy rigid box for a luxury item, a mailer box that’s built to travel, or a simple tuck box that keeps costs down without cutting corners, we make sure it represents your brand perfectly. We’ve worked with small startups shipping their very first orders and big names rolling out nationwide campaigns — and our promise is the same to both: every box leaves our shop ready to impress. Because at the end of the day, we’re not just selling boxes. We’re helping you create an unboxing moment your customers will remember — and talk about.
At Product Boxes Shop, we take pride in delivering high-quality custom packaging that meets your exact specifications.
📦 Shipping- Free Shipping Across the USA – No hidden fees, no surprises.
- Fast Turnaround – Most orders ship within 7–8 business days after artwork approval.
- Safe & Secure Delivery – Every package is packed with care to protect your boxes in transit.
Custom Products
- All our products are custom-made to your specifications and are therefore non-returnable and non-refundable.
Our Responsibility
- If an error occurs due to our mistake (wrong size, incorrect printing, or damage during production), we will take full responsibility and provide a free replacement.
Damage in Transit
- If your order is damaged during shipping, report the issue within 30 days of delivery with clear photos, and we will arrange a replacement at no cost.
✅ We guarantee your packaging will be made right — or we’ll make it right.
Payment & Security
Your payment information is processed securely. We do not store credit card details nor have access to your credit card information.
Best Choice!
Hat Boxes
$0.50/unit
Price as low as
instock
Warranty
Hat Boxes provide stylish protection for fedoras, sun hats, caps, and other headwear. At Product Boxes Shop, we design custom hat boxes with sturdy materials, luxury finishes, and personalized printing options. Perfect for retail display, storage, or gifting, these boxes keep hats safe from dust and damage.
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Free International Shipping over $500
Free Returns Within 30 days
| Dimensions | All Custom Sizes & Shapes |
| Printing | CMYK, PMS, No Printing |
| Paper Stock |
10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft E-flute Corrugated Bux Board Cardstock |
| Quantities | 100 – 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options |
Custom Window Cut Out Gold/Silver Foiling Embossing Raised Ink PVC Sheet |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | Estimated turnaround time is 12-14 Business Days with Free shipping to your doorstep. |
At Product Boxes Shop, we know the box is more than packaging — it’s the first thing your customers touch, see, and feel. That’s why we put as much care into making it as you put into creating what’s inside. From the moment you share your idea with us, our team works side by side with you — choosing the right materials, the perfect print finish, and the style that fits your product like a glove. Whether it’s a sturdy rigid box for a luxury item, a mailer box that’s built to travel, or a simple tuck box that keeps costs down without cutting corners, we make sure it represents your brand perfectly. We’ve worked with small startups shipping their very first orders and big names rolling out nationwide campaigns — and our promise is the same to both: every box leaves our shop ready to impress. Because at the end of the day, we’re not just selling boxes. We’re helping you create an unboxing moment your customers will remember — and talk about.
At Product Boxes Shop, we take pride in delivering high-quality custom packaging that meets your exact specifications.
📦 Shipping- Free Shipping Across the USA – No hidden fees, no surprises.
- Fast Turnaround – Most orders ship within 7–8 business days after artwork approval.
- Safe & Secure Delivery – Every package is packed with care to protect your boxes in transit.
Custom Products
- All our products are custom-made to your specifications and are therefore non-returnable and non-refundable.
Our Responsibility
- If an error occurs due to our mistake (wrong size, incorrect printing, or damage during production), we will take full responsibility and provide a free replacement.
Damage in Transit
- If your order is damaged during shipping, report the issue within 30 days of delivery with clear photos, and we will arrange a replacement at no cost.
✅ We guarantee your packaging will be made right — or we’ll make it right.
Payment & Security
Your payment information is processed securely. We do not store credit card details nor have access to your credit card information.
Clients Love Us
Sarah Thompson
Verified Buyer“The packaging quality was good beyond my imagination - color was great, the material was solid and the unboxing experience.”
Rigid Boxes
Mark Daniels
Verified Buyer“We required top-line packaging of a new series of products and PBS gave precisely what we had in mind.”
Tuck end Boxes
James Whitaker
Verified Buyer“The ease at which the details could be customized impressed me. The team was responsive and professional. ”
Shipping Boxes
David Mitchell
Verified Buyer“It is challenging to come up with something sustainable without compromising the outlook of the package, and PBS managed to do it.”
Mailer Boxes
Rigid Round or Telescopic Carton Structure
The dieline for hat boxes is typically a cylindrical or telescopic two-piece design, with a separate lid that fits over the base. For round versions, curved panels form the structure, while for telescopic formats, chipboard walls and wrapped paper finishes provide strength. Inserts can be added to secure delicate hats in transit.Hat Boxes have long been associated with fashion and elegance, offering a stylish way to protect and present headwear. Whether for luxury boutiques, apparel brands, or personal collections, the right hat packaging plays a crucial role in keeping items safe while enhancing their presentation. At Product Boxes Shop, we create custom hat boxes that combine functionality with sophistication.
Importance Of Hat Packaging
Hats are not only fashion accessories but also delicate items that can lose shape or get damaged without proper packaging. A well-designed hat box protects the product from dust, moisture, and external pressure while also making it look premium. For retailers and brands, hat packaging is more than storage—it’s part of the brand experience and customer perception.
Custom Hat Boxes
We provide tailored solutions to match your brand identity or personal needs, with customization options that include:
- Materials: Rigid stock, cardboard, or eco-friendly kraft for durability.
- Shapes and sizes: Round, oval, or custom dimensions for different hat styles.
- Printing options: Brand logos, monograms, or full-color graphics.
- Finishes: Matte, gloss, soft-touch lamination, or metallic foiling.
- Functional elements: Magnetic closures, ribbons, or handles for portability.
With these options, you can design hat boxes that not only protect but also complement the uniqueness of your hats.
Wholesale Hat Packaging
Apparel brands, fashion retailers, and e-commerce sellers often require large quantities of packaging. Our wholesale hat boxes are a cost-effective solution, ensuring consistency and quality across all orders. Bulk ordering helps reduce per-unit costs while maintaining stylish presentation, making it ideal for both small boutiques and established fashion houses.
Luxury Hat Packaging
Luxury and designer hats deserve packaging that reflects their value. We offer premium finishes like embossed logos, velvet interiors, and foil stamping that enhance the elegance of your packaging. These details transform simple storage boxes into luxury packaging that elevates the customer’s unboxing experience.
Eco-Friendly Options
With increasing demand for sustainable packaging, we also provide eco-friendly hat boxes crafted from recyclable and biodegradable materials. These green alternatives allow brands to maintain elegance while aligning with eco-conscious values, an important factor in today’s apparel market.
Applications Of Hat Boxes
Custom hat packaging is versatile and used in a variety of contexts, including:
- Retail packaging: Premium boxes for display and sales in fashion stores.
- Luxury gifting: Elegant hat boxes for personal or corporate gifting.
- Storage and travel: Protective packaging to maintain hat shape and quality.
- E-commerce: Durable boxes that safeguard hats during shipping.
- Event branding: Custom hat packaging for promotional campaigns or giveaways.
This versatility makes hat boxes a valuable packaging solution for both brands and individuals.
Why Choose Product Boxes Shop
At Product Boxes Shop, we understand the balance between fashion and function. Our clients trust us because we deliver:
- Custom designs that reflect brand aesthetics and customer preferences.
- Sturdy construction that ensures protection during storage and shipping.
- Luxury finishes that enhance the perceived value of apparel.
- Wholesale packaging solutions tailored to the fashion industry.
- Eco-friendly alternatives for sustainable apparel packaging.
We aim to provide packaging that not only protects hats but also enhances their presentation, ensuring your brand or personal collection stands out.
Round hat boxes remain a favorite because they combine vintage appeal with strong structural protection, making them ideal for storing delicate brims or wide-crown hats in style.
Absolutely. Many boutique brands use rigid hat boxes as part of their gifting experience, often pairing them with ribbons or tissue wraps to enhance presentation.
Because of their smooth surface, foil logos, screen prints, or debossed emblems tend to stand out more effectively than glossy finishes.
Choosing recycled chipboard and plastic-free coatings allows brands to offer reusable boxes that double as keepsake storage.
Take A Closer Look
1.
Rigid Cardboard Construction
Crafted from thick, durable chipboard or cardboard, these boxes protect hats from crushing during storage or shipping.
2.
Round or Square Styles
Available in traditional round designs or modern square formats to suit different hat types.
3.
Spacious Interior
Deep interiors provide ample room for wide-brim, fedora, or luxury fashion hats without deformation.
4.
Custom Branding Options
Smooth exterior surfaces allow for high-end finishes like foil stamping, embossing, or full-color printing.
Trusted Custom Packaging
Premium Hat Boxes for Elegant Apparel Packaging
Designed with strength and sophistication, our hat boxes provide reliable protection for delicate hats while enhancing presentation. Available in rigid or telescopic styles, they can be fully customized with logos, colors, and finishes to match your brand identity.
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