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| Dimensions | All Custom Sizes & Shapes |
| Printing | CMYK, PMS, No Printing |
| Paper Stock |
10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft E-flute Corrugated Bux Board Cardstock |
| Quantities | 100 – 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options |
Custom Window Cut Out Gold/Silver Foiling Embossing Raised Ink PVC Sheet |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | Estimated turnaround time is 12-14 Business Days with Free shipping to your doorstep. |
At Product Boxes Shop, we know the box is more than packaging — it’s the first thing your customers touch, see, and feel. That’s why we put as much care into making it as you put into creating what’s inside. From the moment you share your idea with us, our team works side by side with you — choosing the right materials, the perfect print finish, and the style that fits your product like a glove. Whether it’s a sturdy rigid box for a luxury item, a mailer box that’s built to travel, or a simple tuck box that keeps costs down without cutting corners, we make sure it represents your brand perfectly. We’ve worked with small startups shipping their very first orders and big names rolling out nationwide campaigns — and our promise is the same to both: every box leaves our shop ready to impress. Because at the end of the day, we’re not just selling boxes. We’re helping you create an unboxing moment your customers will remember — and talk about.
At Product Boxes Shop, we take pride in delivering high-quality custom packaging that meets your exact specifications.
📦 Shipping- Free Shipping Across the USA – No hidden fees, no surprises.
- Fast Turnaround – Most orders ship within 7–8 business days after artwork approval.
- Safe & Secure Delivery – Every package is packed with care to protect your boxes in transit.
Custom Products
- All our products are custom-made to your specifications and are therefore non-returnable and non-refundable.
Our Responsibility
- If an error occurs due to our mistake (wrong size, incorrect printing, or damage during production), we will take full responsibility and provide a free replacement.
Damage in Transit
- If your order is damaged during shipping, report the issue within 30 days of delivery with clear photos, and we will arrange a replacement at no cost.
✅ We guarantee your packaging will be made right — or we’ll make it right.
Payment & Security
Your payment information is processed securely. We do not store credit card details nor have access to your credit card information.
Best Choice!
Mailer Boxes with Inserts
$0.50/unit
Price as low as
instock
Warranty
Read More...
Free International Shipping over $500
Free Returns Within 30 days
| Dimensions | All Custom Sizes & Shapes |
| Printing | CMYK, PMS, No Printing |
| Paper Stock |
10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft E-flute Corrugated Bux Board Cardstock |
| Quantities | 100 – 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options |
Custom Window Cut Out Gold/Silver Foiling Embossing Raised Ink PVC Sheet |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | Estimated turnaround time is 12-14 Business Days with Free shipping to your doorstep. |
At Product Boxes Shop, we know the box is more than packaging — it’s the first thing your customers touch, see, and feel. That’s why we put as much care into making it as you put into creating what’s inside. From the moment you share your idea with us, our team works side by side with you — choosing the right materials, the perfect print finish, and the style that fits your product like a glove. Whether it’s a sturdy rigid box for a luxury item, a mailer box that’s built to travel, or a simple tuck box that keeps costs down without cutting corners, we make sure it represents your brand perfectly. We’ve worked with small startups shipping their very first orders and big names rolling out nationwide campaigns — and our promise is the same to both: every box leaves our shop ready to impress. Because at the end of the day, we’re not just selling boxes. We’re helping you create an unboxing moment your customers will remember — and talk about.
At Product Boxes Shop, we take pride in delivering high-quality custom packaging that meets your exact specifications.
📦 Shipping- Free Shipping Across the USA – No hidden fees, no surprises.
- Fast Turnaround – Most orders ship within 7–8 business days after artwork approval.
- Safe & Secure Delivery – Every package is packed with care to protect your boxes in transit.
Custom Products
- All our products are custom-made to your specifications and are therefore non-returnable and non-refundable.
Our Responsibility
- If an error occurs due to our mistake (wrong size, incorrect printing, or damage during production), we will take full responsibility and provide a free replacement.
Damage in Transit
- If your order is damaged during shipping, report the issue within 30 days of delivery with clear photos, and we will arrange a replacement at no cost.
✅ We guarantee your packaging will be made right — or we’ll make it right.
Payment & Security
Your payment information is processed securely. We do not store credit card details nor have access to your credit card information.
Clients Love Us
Sarah Thompson
Verified Buyer“The packaging quality was good beyond my imagination - color was great, the material was solid and the unboxing experience.”
Rigid Boxes
Mark Daniels
Verified Buyer“We required top-line packaging of a new series of products and PBS gave precisely what we had in mind.”
Tuck end Boxes
James Whitaker
Verified Buyer“The ease at which the details could be customized impressed me. The team was responsive and professional. ”
Shipping Boxes
David Mitchell
Verified Buyer“It is challenging to come up with something sustainable without compromising the outlook of the package, and PBS managed to do it.”
Mailer Boxes
Protective Inserts with Standard Mailer Structure
The dieline for mailer boxes with inserts includes a self-locking mailer design combined with custom-fitted inserts. The outer box is created from a single sheet with fold-over panels and interlocking flaps for secure assembly. Inside, die-cut inserts or partitions are added to hold products firmly in place, reducing movement and damage during shipping.Custom Mailer Boxes with Inserts – Protective Mailer Boxes with Organized Compartments
Mailer boxes with inserts are designed to give businesses the best of both worlds: the strength of traditional mailer boxes and the added security of customized inserts. These boxes are widely used in e-commerce, subscription packaging, cosmetics, electronics, and fragile product shipping, where both protection and presentation are equally important. As part of our Mailer Boxes collection, they are a reliable choice for brands that want to ensure safe delivery and a premium unboxing experience.
Secure Construction with Protective Inserts
At Product Boxes Shop (PBS), we manufacture mailer boxes with inserts using durable corrugated cardboard or rigid board, depending on your product needs. The inserts are fully customizable and can be designed to fit items snugly, preventing movement during transit. For businesses that need a strong shipping-only option, our Corrugated Mailer Boxes provide heavy-duty protection without inserts.
Custom Printing and Branding for Mailer Boxes with Inserts
PBS offers extensive customization options so your packaging not only protects products but also communicates brand identity. Options include:
- Full-Color CMYK & PMS Printing – crisp logos and product artwork
- Custom Inserts – foam, cardboard, or molded paperboard inserts tailored to product shape
- Finishing Options – matte or gloss lamination, foil stamping, embossing, and spot UV for elevated branding
With these choices, your mailer boxes become more than just packaging—they create a memorable customer experience from the moment the box is opened.
Functional Benefits of Mailer Boxes with Inserts
Mailer boxes with inserts are valued for their versatility and reliability. Some of their key benefits include:
- Enhanced Protection – inserts prevent shifting and damage in transit
- Organized Presentation – products arrive neatly arranged
- Improved Unboxing Experience – adds a sense of order and premium feel
- Versatility – suitable for cosmetics, electronics, food items, and subscription kits
This combination of practicality and branding power makes them an essential solution for e-commerce and retail packaging.
Industry Applications of Mailer Boxes with Inserts
These boxes are trusted across industries where both shipping security and presentation are essential. Cosmetic brands use them to ship makeup kits and skincare products, electronics companies use them for gadgets and accessories, and food businesses package baked goods or gourmet items in them. They are also a favorite for subscription box companies, where customer unboxing experience directly impacts brand loyalty.
Why Businesses Choose Mailer Boxes with Inserts
Companies choose these boxes because they balance shipping safety with visual presentation. They reduce returns and product damage while simultaneously enhancing brand image, making them a cost-effective and impactful solution.
Why Choose PBS for Custom Mailer Box Packaging with Inserts
At Product Boxes Shop, we design custom mailer boxes with inserts that combine protective design, branding potential, and premium finishes. With wholesale pricing, low minimums, fast free USA shipping, and free design support, PBS ensures your packaging protects products while also leaving a lasting impression on customers.
Mailer boxes with inserts combine a sturdy mailer structure with custom die-cut inserts that hold products securely during transit. They’re popular among eCommerce and subscription brands that want both premium unboxing experiences and safe delivery.
Depending on the product, inserts can be made from kraft paper, cardboard, or foam. Each type can be cut precisely to fit products like cosmetics, electronics, or glass bottles.
Yes, double-sided printing is available. Many brands print logos or thank-you messages inside for a personalized unboxing experience that strengthens branding.
Most mailer boxes with inserts are made from recyclable corrugated or kraft paperboard, making them an eco-conscious choice for sustainable packaging.
Take A Closer Look
1.
Sturdy Corrugated Board Build
Constructed from durable corrugated cardboard, these mailers provide strength for shipping and e-commerce needs.
2.
Custom Protective Inserts
Die-cut cardboard or foam inserts keep products securely in place and prevent movement during transit.
3.
Self-Locking Mailer Design
Interlocking flaps create a strong closure without the need for extra tape or adhesives.
4.
Flat-Pack for Easy Storage
Supplied flat to save space in warehouses and quickly assembled when required.
Trusted Custom Packaging
Mailer Boxes with Inserts for Secure Product Placement
Mailer boxes with inserts are crafted from durable corrugated or cardboard stock, designed with custom die-cut inserts that hold products firmly in place during shipping and display. This structure adds extra protection, reduces movement inside the box, and enhances the unboxing experience for retail and e-commerce packaging.
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