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| Material | LDPE, HDPE, Biodegradable Plastic |
| Closure | Self Seal Strip, Resealable |
| Thickness | 2.5 mil – 4.5 mil |
| Printing | Flexographic, Digital |
| Finish | Glossy, Matte |
| Custom Options | Bubble Lining, Dual Peel Strip, Handle, Perforation |
| Eco Options | Recyclable, Compostable Poly Mailers |
At Product Boxes Shop, we know the box is more than packaging — it’s the first thing your customers touch, see, and feel. That’s why we put as much care into making it as you put into creating what’s inside. From the moment you share your idea with us, our team works side by side with you — choosing the right materials, the perfect print finish, and the style that fits your product like a glove. Whether it’s a sturdy rigid box for a luxury item, a mailer box that’s built to travel, or a simple tuck box that keeps costs down without cutting corners, we make sure it represents your brand perfectly. We’ve worked with small startups shipping their very first orders and big names rolling out nationwide campaigns — and our promise is the same to both: every box leaves our shop ready to impress. Because at the end of the day, we’re not just selling boxes. We’re helping you create an unboxing moment your customers will remember — and talk about.
At Product Boxes Shop, we take pride in delivering high-quality custom packaging that meets your exact specifications.
📦 Shipping- Free Shipping Across the USA – No hidden fees, no surprises.
- Fast Turnaround – Most orders ship within 7–8 business days after artwork approval.
- Safe & Secure Delivery – Every package is packed with care to protect your boxes in transit.
Custom Products
- All our products are custom-made to your specifications and are therefore non-returnable and non-refundable.
Our Responsibility
- If an error occurs due to our mistake (wrong size, incorrect printing, or damage during production), we will take full responsibility and provide a free replacement.
Damage in Transit
- If your order is damaged during shipping, report the issue within 30 days of delivery with clear photos, and we will arrange a replacement at no cost.
✅ We guarantee your packaging will be made right — or we’ll make it right.
Payment & Security
Your payment information is processed securely. We do not store credit card details nor have access to your credit card information.
Best Choice!
Paper Padded Mailer
$0.50/unit
Price as low as
instock
Warranty
Product Boxes Shop delivers premium Paper Padded Mailers designed for secure and eco-conscious shipping. With their protective padding, these mailers guard against shocks and scratches during transit. The kraft paper exterior ensures strength, while the recyclable padding inside provides reliable cushioning. Perfect for e-commerce, retail, and small businesses, these mailers combine sustainability with dependable product protection.
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Free International Shipping over $500
Free Returns Within 30 days
| Material | LDPE, HDPE, Biodegradable Plastic |
| Closure | Self Seal Strip, Resealable |
| Thickness | 2.5 mil – 4.5 mil |
| Printing | Flexographic, Digital |
| Finish | Glossy, Matte |
| Custom Options | Bubble Lining, Dual Peel Strip, Handle, Perforation |
| Eco Options | Recyclable, Compostable Poly Mailers |
At Product Boxes Shop, we know the box is more than packaging — it’s the first thing your customers touch, see, and feel. That’s why we put as much care into making it as you put into creating what’s inside. From the moment you share your idea with us, our team works side by side with you — choosing the right materials, the perfect print finish, and the style that fits your product like a glove. Whether it’s a sturdy rigid box for a luxury item, a mailer box that’s built to travel, or a simple tuck box that keeps costs down without cutting corners, we make sure it represents your brand perfectly. We’ve worked with small startups shipping their very first orders and big names rolling out nationwide campaigns — and our promise is the same to both: every box leaves our shop ready to impress. Because at the end of the day, we’re not just selling boxes. We’re helping you create an unboxing moment your customers will remember — and talk about.
At Product Boxes Shop, we take pride in delivering high-quality custom packaging that meets your exact specifications.
📦 Shipping- Free Shipping Across the USA – No hidden fees, no surprises.
- Fast Turnaround – Most orders ship within 7–8 business days after artwork approval.
- Safe & Secure Delivery – Every package is packed with care to protect your boxes in transit.
Custom Products
- All our products are custom-made to your specifications and are therefore non-returnable and non-refundable.
Our Responsibility
- If an error occurs due to our mistake (wrong size, incorrect printing, or damage during production), we will take full responsibility and provide a free replacement.
Damage in Transit
- If your order is damaged during shipping, report the issue within 30 days of delivery with clear photos, and we will arrange a replacement at no cost.
✅ We guarantee your packaging will be made right — or we’ll make it right.
Payment & Security
Your payment information is processed securely. We do not store credit card details nor have access to your credit card information.
Clients Love Us
Sarah Thompson
Verified Buyer“The packaging quality was good beyond my imagination - color was great, the material was solid and the unboxing experience.”
Rigid Boxes
Mark Daniels
Verified Buyer“We required top-line packaging of a new series of products and PBS gave precisely what we had in mind.”
Tuck end Boxes
James Whitaker
Verified Buyer“The ease at which the details could be customized impressed me. The team was responsive and professional. ”
Shipping Boxes
David Mitchell
Verified Buyer“It is challenging to come up with something sustainable without compromising the outlook of the package, and PBS managed to do it.”
Mailer Boxes
Fiber-Cushioned Envelope with Folded Seams
The dieline for paper padded mailers is a flat envelope-style layout with inner padding made from shredded or quilted recycled paper. Panels are folded and sealed along the edges, while the top flap includes adhesive for closure. This structure combines protective cushioning with a fully recyclable format.Paper Padded Mailers – Eco-Friendly Protective Custom Mailers
Paper padded mailers are an eco-conscious alternative to plastic bubble mailers, designed with a paper-based cushioning layer that protects products during shipping. These mailers are strong, lightweight, and fully recyclable, making them ideal for brands that want protective mailing solutions without relying on plastic. Within our Custom Mailers collection, paper padded mailers are increasingly popular with eco-driven businesses and e-commerce brands.
Strong Paper Materials and Protective
At Product Boxes Shop (PBS), we produce paper padded mailers using kraft paper exteriors with padded paper or corrugated-like inner layers. This structure provides shock absorption against drops and bumps, making them perfect for shipping items such as books, apparel, electronics accessories, and cosmetics. For extra protection of flat, delicate items, many businesses also choose our Custom Rigid Mailers as a complementary option.
Custom Printing and Branding Opportunities
PBS offers custom printing for paper padded mailers, allowing shipments to showcase your brand identity. With options like full-color CMYK and PMS printing for logos or artwork, eco-friendly soy and water-based inks, and matte or gloss coatings for durability and appeal, these mailers can be tailored to your brand’s style.
Functional Features and Benefits of Paper Padded Mailers
Paper padded mailers provide eco-friendly protection with paper-based cushioning, a self-sealing strip, and a tear-resistant exterior. Lightweight and fully recyclable, they cut shipping costs while offering a sustainable alternative to bubble mailers.
Industry Applications of Paper Padded Mailers
Paper padded mailers are widely used in industries that ship small to medium-sized goods:
- E-Commerce Stores – apparel, accessories, and lifestyle products
- Bookstores & Publishers – books, catalogs, and printed media
- Cosmetics & Skincare Brands – serums, small jars, and beauty products
- Electronics & Accessories – cables, cases, and lightweight gadgets
- Gift & Subscription Services – curated kits and branded packages
Their versatility makes them a go-to sustainable choice for online retailers.
Benefits of Paper Padded Mailers for Sustainable Shipping
As part of our sustainability-driven range, PBS manufactures eco-friendly paper padded mailers that are recyclable and biodegradable. They provide brands with an opportunity to cut plastic waste while still ensuring product safety during transit. To explore more about eco-packaging trends and materials, see our Packaging Guide.
Why Choose PBS for Custom Paper Padded Mailer Packaging
At Product Boxes Shop, we design custom paper padded mailers that balance eco-conscious values, product protection, and brand visibility. With wholesale pricing, low minimum orders, fast USA shipping, and free design support, PBS makes it easy for businesses to adopt sustainable shipping solutions.
Paper padded mailers use layered paper padding instead of plastic bubbles, offering an eco-friendly cushioning solution for small and fragile items.
Yes, they are 100% recyclable since they’re made entirely from paper, unlike mixed-material mailers.
They’re best for light-to-medium-weight items like books, accessories, or small electronics. For heavier goods, corrugated mailers are recommended.
Yes. They can be custom-printed in single or full color, perfect for brands looking to highlight sustainability.
Take A Closer Look
1.
All-Paper Construction
Made entirely from kraft paper, making them fully recyclable and a sustainable shipping choice.
2.
Protective Paper Padding
The interior is lined with padded paper cushioning that absorbs shocks and safeguards items in transit.
3.
Self-Seal Adhesive Strip
Peel-and-seal closure provides quick packing and tamper resistance without extra tape.
4.
Eco-Friendly Alternative
Offers the same protection as bubble mailers but with a plastic-free, compostable design.
Trusted Custom Packaging
Paper Padded Mailers with Recyclable Cushioning
Paper padded mailers feature a kraft paper exterior and padded paper interior, offering full recyclability while keeping products safe in transit.
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