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| Material | LDPE, HDPE, Biodegradable Plastic |
| Closure | Self Seal Strip, Resealable |
| Thickness | 2.5 mil – 4.5 mil |
| Printing | Flexographic, Digital |
| Finish | Glossy, Matte |
| Custom Options | Bubble Lining, Dual Peel Strip, Handle, Perforation |
| Eco Options | Recyclable, Compostable Poly Mailers |
At Product Boxes Shop, we know the box is more than packaging — it’s the first thing your customers touch, see, and feel. That’s why we put as much care into making it as you put into creating what’s inside. From the moment you share your idea with us, our team works side by side with you — choosing the right materials, the perfect print finish, and the style that fits your product like a glove. Whether it’s a sturdy rigid box for a luxury item, a mailer box that’s built to travel, or a simple tuck box that keeps costs down without cutting corners, we make sure it represents your brand perfectly. We’ve worked with small startups shipping their very first orders and big names rolling out nationwide campaigns — and our promise is the same to both: every box leaves our shop ready to impress. Because at the end of the day, we’re not just selling boxes. We’re helping you create an unboxing moment your customers will remember — and talk about.
At Product Boxes Shop, we take pride in delivering high-quality custom packaging that meets your exact specifications.
📦 Shipping- Free Shipping Across the USA – No hidden fees, no surprises.
- Fast Turnaround – Most orders ship within 7–8 business days after artwork approval.
- Safe & Secure Delivery – Every package is packed with care to protect your boxes in transit.
Custom Products
- All our products are custom-made to your specifications and are therefore non-returnable and non-refundable.
Our Responsibility
- If an error occurs due to our mistake (wrong size, incorrect printing, or damage during production), we will take full responsibility and provide a free replacement.
Damage in Transit
- If your order is damaged during shipping, report the issue within 30 days of delivery with clear photos, and we will arrange a replacement at no cost.
✅ We guarantee your packaging will be made right — or we’ll make it right.
Payment & Security
Your payment information is processed securely. We do not store credit card details nor have access to your credit card information.
Best Choice!
Rigid Mailers
$0.50/unit
Price as low as
instock
Warranty
Choose Rigid Mailers from Product Boxes Shop for secure and professional packaging. Designed to prevent creases and damage, these mailers are perfect for sending photographs, certificates, calendars, and important documents. Their self-seal closure offers quick packaging, while the recyclable material makes them an eco-friendly choice. Dependable and cost-effective, rigid mailers are a must-have for safe deliveries.
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Free International Shipping over $500
Free Returns Within 30 days
| Material | LDPE, HDPE, Biodegradable Plastic |
| Closure | Self Seal Strip, Resealable |
| Thickness | 2.5 mil – 4.5 mil |
| Printing | Flexographic, Digital |
| Finish | Glossy, Matte |
| Custom Options | Bubble Lining, Dual Peel Strip, Handle, Perforation |
| Eco Options | Recyclable, Compostable Poly Mailers |
At Product Boxes Shop, we know the box is more than packaging — it’s the first thing your customers touch, see, and feel. That’s why we put as much care into making it as you put into creating what’s inside. From the moment you share your idea with us, our team works side by side with you — choosing the right materials, the perfect print finish, and the style that fits your product like a glove. Whether it’s a sturdy rigid box for a luxury item, a mailer box that’s built to travel, or a simple tuck box that keeps costs down without cutting corners, we make sure it represents your brand perfectly. We’ve worked with small startups shipping their very first orders and big names rolling out nationwide campaigns — and our promise is the same to both: every box leaves our shop ready to impress. Because at the end of the day, we’re not just selling boxes. We’re helping you create an unboxing moment your customers will remember — and talk about.
At Product Boxes Shop, we take pride in delivering high-quality custom packaging that meets your exact specifications.
📦 Shipping- Free Shipping Across the USA – No hidden fees, no surprises.
- Fast Turnaround – Most orders ship within 7–8 business days after artwork approval.
- Safe & Secure Delivery – Every package is packed with care to protect your boxes in transit.
Custom Products
- All our products are custom-made to your specifications and are therefore non-returnable and non-refundable.
Our Responsibility
- If an error occurs due to our mistake (wrong size, incorrect printing, or damage during production), we will take full responsibility and provide a free replacement.
Damage in Transit
- If your order is damaged during shipping, report the issue within 30 days of delivery with clear photos, and we will arrange a replacement at no cost.
✅ We guarantee your packaging will be made right — or we’ll make it right.
Payment & Security
Your payment information is processed securely. We do not store credit card details nor have access to your credit card information.
Clients Love Us
Sarah Thompson
Verified Buyer“The packaging quality was good beyond my imagination - color was great, the material was solid and the unboxing experience.”
Rigid Boxes
Mark Daniels
Verified Buyer“We required top-line packaging of a new series of products and PBS gave precisely what we had in mind.”
Tuck end Boxes
James Whitaker
Verified Buyer“The ease at which the details could be customized impressed me. The team was responsive and professional. ”
Shipping Boxes
David Mitchell
Verified Buyer“It is challenging to come up with something sustainable without compromising the outlook of the package, and PBS managed to do it.”
Mailer Boxes
Flat Mailer with Reinforced Paperboard Panels
The dieline for rigid mailers includes two flat rigid panels joined at the sides and bottom, creating a protective envelope structure. The top flap folds over and seals with an adhesive strip. The reinforced paperboard prevents bending, making it ideal for photos, documents, books, and prints.Rigid Mailers – Non-Bendable Protective Custom Mailers
Rigid mailers are a secure, professional, and protective shipping solution designed for flat items that must arrive without creases or bends. Perfect for photographs, documents, books, calendars, certificates, and artwork, rigid mailers provide a strong layer of protection against folding or damage during transit. As part of our Custom Mailers collection, they are valued for their durability, eco-friendliness, and branding potential.
Durable Construction and Materials in Rigid Mailer Packaging
At Product Boxes Shop (PBS), our rigid mailers are crafted from sturdy chipboard, kraft paperboard, or corrugated stock, offering maximum protection for fragile flat items. The stiff structure prevents bending while staying lightweight, which reduces shipping costs. For items requiring internal cushioning, brands often pair rigid mailers with our Bubble Mailers to add extra padding during transit.
Custom Printing and Branding Options for Rigid Mailers
PBS offers custom printed rigid mailers that give your packaging a professional and branded appearance. Options include:
- Full-Color CMYK and PMS Printing – showcase your logo, patterns, or artwork
- Matte or Gloss Coatings – enhance durability and presentation
- Foil Stamping – metallic finishes for premium branding
- Spot UV Coating – glossy highlights for brand elements
Custom designs transform rigid mailers into marketing tools that leave a strong impression while ensuring product safety.
Functional Benefits and Design Features of Rigid Mailers
Rigid mailers offer a sturdy, non-bendable design to keep items flat, with a self-sealing strip for secure closure and a tear-resistant exterior for protection. Lightweight and available in various sizes, they’re ideal for shipping documents, photos, books, and artwork.
Industry Applications of Rigid Mailers
Rigid mailers are trusted across industries where flat items need maximum protection:
- Photography & Art Studios – shipping photos, prints, and artwork
- Educational & Corporate Offices – certificates, reports, and documents
- E-Commerce & Publishers – books, magazines, and calendars
- Stationery & Gift Shops – flat merchandise, cards, and paper goods
Their professional look and protective strength make them ideal for businesses that want reliability in their shipping.
Eco-Friendly Rigid Mailers
PBS also produces eco-friendly rigid mailers, made from recyclable and biodegradable kraft paperboard. By reducing plastic use, these rigid mailers help brands align with consumer demand for sustainable packaging. For more details on eco-materials and finishes, visit our Packaging Guide.
Why Choose PBS for Custom Rigid Mailer Packaging
At Product Boxes Shop, we specialize in custom rigid mailers that combine durability, protection, and branding. With wholesale pricing, low order quantities, fast USA shipping, and free design support, PBS makes it easy for businesses to upgrade their shipping packaging.
Rigid mailers are flat, non-bendable envelopes made from thick paperboard, ideal for shipping photos, books, or documents that must stay crease-free.
Yes. Their sturdy structure prevents bending and provides extra protection without adding bulk.
Yes, they can be custom-printed with company logos or return addresses for a professional mailing presentation.
Most are made from recyclable or FSC-certified paperboard, offering an environmentally friendly shipping solution.
Take A Closer Look
1.
Stiff Paperboard Construction
Made from thick, rigid paperboard that prevents bending, folding, or creasing during shipment.
2.
Flat Document Protection
Perfect for shipping books, photographs, artwork, or important documents that must remain flat.
3.
Self-Seal Closure Strip
Equipped with a peel-and-seal adhesive for quick, tamper-resistant closure.
4.
Lightweight and Eco-Friendly
Provides strong protection while remaining lightweight and fully recyclable after use.
Trusted Custom Packaging
Rigid Mailers with Flat Non-Bending Structure
Rigid mailers use a stiff paperboard construction, designed to prevent bending and creasing, making them ideal for documents, books, and prints.
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