




Dimensions | All Custom Sizes & Shapes |
Printing | CMYK, PMS, No Printing |
Paper Stock |
10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft E-flute Corrugated Bux Board Cardstock |
Quantities | 100 – 500,000 |
Coating | Gloss, Matte, Spot UV |
Default Process | Die Cutting, Gluing, Scoring, Perforation |
Options |
Custom Window Cut Out Gold/Silver Foiling Embossing Raised Ink PVC Sheet |
Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
Turn Around Time | Estimated turnaround time is 12-14 Business Days with Free shipping to your doorstep. |
At Product Boxes Shop, we know the box is more than packaging — it’s the first thing your customers touch, see, and feel. That’s why we put as much care into making it as you put into creating what’s inside. From the moment you share your idea with us, our team works side by side with you — choosing the right materials, the perfect print finish, and the style that fits your product like a glove. Whether it’s a sturdy rigid box for a luxury item, a mailer box that’s built to travel, or a simple tuck box that keeps costs down without cutting corners, we make sure it represents your brand perfectly. We’ve worked with small startups shipping their very first orders and big names rolling out nationwide campaigns — and our promise is the same to both: every box leaves our shop ready to impress. Because at the end of the day, we’re not just selling boxes. We’re helping you create an unboxing moment your customers will remember — and talk about.
At Product Boxes Shop, we take pride in delivering high-quality custom packaging that meets your exact specifications.
📦 Shipping- Free Shipping Across the USA – No hidden fees, no surprises.
- Fast Turnaround – Most orders ship within 7–8 business days after artwork approval.
- Safe & Secure Delivery – Every package is packed with care to protect your boxes in transit.
Custom Products
- All our products are custom-made to your specifications and are therefore non-returnable and non-refundable.
Our Responsibility
- If an error occurs due to our mistake (wrong size, incorrect printing, or damage during production), we will take full responsibility and provide a free replacement.
Damage in Transit
- If your order is damaged during shipping, report the issue within 30 days of delivery with clear photos, and we will arrange a replacement at no cost.
✅ We guarantee your packaging will be made right — or we’ll make it right.
Payment & Security
Your payment information is processed securely. We do not store credit card details nor have access to your credit card information.
Side Gusset Pouches
$0.50/unit
Price as low as
instock
Warranty
Side Gusset Pouches from Product Boxes Shop offer durable, space-efficient packaging that keeps products fresh and secure. Perfect for coffee, tea, snacks, or dry goods, these pouches feature expandable sides for extra storage and stability. With customizable prints, finishes, and barrier options, they combine functionality with strong shelf appeal.
Read More...Dimensions | All Custom Sizes & Shapes |
Printing | CMYK, PMS, No Printing |
Paper Stock |
10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft E-flute Corrugated Bux Board Cardstock |
Quantities | 100 – 500,000 |
Coating | Gloss, Matte, Spot UV |
Default Process | Die Cutting, Gluing, Scoring, Perforation |
Options |
Custom Window Cut Out Gold/Silver Foiling Embossing Raised Ink PVC Sheet |
Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
Turn Around Time | Estimated turnaround time is 12-14 Business Days with Free shipping to your doorstep. |
At Product Boxes Shop, we know the box is more than packaging — it’s the first thing your customers touch, see, and feel. That’s why we put as much care into making it as you put into creating what’s inside. From the moment you share your idea with us, our team works side by side with you — choosing the right materials, the perfect print finish, and the style that fits your product like a glove. Whether it’s a sturdy rigid box for a luxury item, a mailer box that’s built to travel, or a simple tuck box that keeps costs down without cutting corners, we make sure it represents your brand perfectly. We’ve worked with small startups shipping their very first orders and big names rolling out nationwide campaigns — and our promise is the same to both: every box leaves our shop ready to impress. Because at the end of the day, we’re not just selling boxes. We’re helping you create an unboxing moment your customers will remember — and talk about.
At Product Boxes Shop, we take pride in delivering high-quality custom packaging that meets your exact specifications.
📦 Shipping- Free Shipping Across the USA – No hidden fees, no surprises.
- Fast Turnaround – Most orders ship within 7–8 business days after artwork approval.
- Safe & Secure Delivery – Every package is packed with care to protect your boxes in transit.
Custom Products
- All our products are custom-made to your specifications and are therefore non-returnable and non-refundable.
Our Responsibility
- If an error occurs due to our mistake (wrong size, incorrect printing, or damage during production), we will take full responsibility and provide a free replacement.
Damage in Transit
- If your order is damaged during shipping, report the issue within 30 days of delivery with clear photos, and we will arrange a replacement at no cost.
✅ We guarantee your packaging will be made right — or we’ll make it right.
Payment & Security
Your payment information is processed securely. We do not store credit card details nor have access to your credit card information.
Clients Love Us

Sarah Thompson
Verified Buyer“The packaging quality was good beyond my imagination - color was great, the material was solid and the unboxing experience.”



Mark Daniels
Verified Buyer“We required top-line packaging of a new series of products and PBS gave precisely what we had in mind.”



James Whitaker
Verified Buyer“The ease at which the details could be customized impressed me. The team was responsive and professional. ”



David Mitchell
Verified Buyer“It is challenging to come up with something sustainable without compromising the outlook of the package, and PBS managed to do it.”


Expandable Gusseted Pouch Design
The dieline for side gusset pouches uses two flat panels with expandable gussets on both sides. The bottom is sealed, while the top remains open for filling and sealing. When filled, the gussets expand to increase volume, making this structure ideal for coffee, tea, and bulk dry goods packaging.Side Gusset Pouches for Coffee, Tea & Food Packaging – Flexible Pouch
Side gusset pouches are one of the most practical and widely used flexible packaging styles, offering larger storage capacity, shelf stability, and strong branding appeal. Popular in industries like coffee, tea, pet food, and snacks, these pouches expand from the sides when filled, making them an excellent option for products sold in bulk or that require extended freshness.
Premium Materials and Barrier Protection for Side Gusset Pouches
At Product Boxes Shop (PBS), we manufacture side gusset pouches from PET, PE, foil laminates, and kraft laminates. These multilayer films create strong oxygen, moisture, and UV barriers, essential for preserving the flavor of coffee, the aroma of tea, and the quality of dry foods. The extra gusset folds provide more capacity without compromising strength. For smaller portions or sample packs, many brands also choose our Flat Pouches as a complementary option.
Custom Printing, Branding, and Finishing for Side Gusset Packaging
PBS creates custom printed side gusset pouches with CMYK, PMS, and rotogravure printing for sharp graphics. Finishes like matte or gloss lamination, foil stamping, spot UV, and clear windows give brands a premium retail look, making them ideal for coffee and tea packaging.
Structural Features and Convenience in Custom Side Gusset Pouches
Side gusset pouches expand for more volume while staying compact, featuring quad-seal strength, heat-sealable tops, tear notches, resealable zippers or valves, and optional flat bottoms for stability—ideal for both retail and wholesale use.
Side Gusset Pouches for Sustainable Packaging
PBS also produces eco-conscious side gusset pouches using recyclable kraft laminates, compostable films, and soy-based inks. Brands switching to sustainable options not only reduce their environmental footprint but also appeal to eco-aware consumers. More details about sustainable laminates and finishes are available in our Packaging Guide.
Why Choose PBS for Custom Printed Side Gusset Pouch Packaging
At Product Boxes Shop, we design custom side gusset pouches that combine strength, branding, and cost-efficiency. With wholesale rates, low minimums, fast USA shipping, and free design assistance, PBS makes it simple for businesses of all sizes to benefit from professional pouch packaging that stands out on shelves.
Side gusset pouches expand from the sides to increase capacity, making them perfect for coffee, tea, protein powder, or pet food packaging.
Yes, they can include ziplock or valve options for products that require freshness and resealability.
They are made from multi-layer laminated films that provide moisture, aroma, and oxygen barriers for long-term storage.
Absolutely. They support full-color and matte or gloss finishes, helping brands stand out on retail shelves.
Take A Closer Look
1.
Expandable Side Panels
The gussets on both sides expand when filled, allowing the pouch to hold larger product volumes securely.
2.
High-Barrier Laminated Films
Crafted from multi-layer films or kraft with foil lining, protecting contents from moisture, oxygen, and light.
3.
Stable Upright Shape
When packed, the gusseted design forms a block-bottom style, keeping the pouch steady on retail shelves.
4.
Ample Branding Surfaces
Front and back panels, along with gusset sides, provide plenty of space for custom graphics and product info.
Trusted Custom Packaging
Side Gusset Pouches with Expanded Storage Capacity
Side gusset pouches are built with folded gussets on both sides, allowing the pouch to expand and hold larger product volumes. Once filled, the flat bottom and reinforced seals provide excellent stability, making them a popular choice for coffee, tea, and bulk food packaging.
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